High-Quality Granulator Blades for the Plastic Recycling Industry

Durable Granulator blades manufactured from carefully selected high-grade materials.
Engineered for strength and optimal performance.

High-Performance Granulator Blades for Industrial Applications

Plastic Granulator Blades are the crucial component of granulator machines. They significantly impact the efficiency of the granulation process.

Problems that might arise whilst using Granulator Machines

Material tearing instead of cutting

Uneven or poor quality granulated granules

Noticeable decrease in throughput

Excessive noise

These problems typically indicate that sharpening granulator blades is necessary to maintain optimal industrial performance. We offer a professional granulator blade sharpening service, with a regular pick up/collection service throughout the UK to keep your plastic recycling industry up and running.

Don’t wait until it’s too late; get in touch with us in advance, to replace the blade.

However, remember that even high-quality granulator blades can only be sharpened a limited number of times, typically 8-10 times, depending on the amount removed per operation. Once the blade reaches the limit, it will need to be replaced.

Bespoke Granulator Blades for your specific application

Fernite supplies custom-designed, precision granulator blades designed for optimal performance in the plastic recycling industry and size reduction operations. Our blades deliver exceptional cutting efficiency, extended service life, and consistent particle size reduction across various materials and applications.

Types of Granulator Blades We Supply

Rotor Blades (Cutting Blades)

The primary cutting elements are mounted on the rotating shaft of the granulator. Available in various configurations, including V-shaped, double-angled, and helical designs.

Stator Blades (Bed Knives)

Stationary counter-blades that work in conjunction with rotor blades to create the scissor-cutting action. Our stator blades are manufactured from hardened steel with optimized clearance specifications to ensure clean cuts and minimize plastic melting during size reduction.


Screen Perforated Blades
Specialized blades designed for granulators equipped with screening systems. These ensure consistent output particle size by controlling material discharge. Available in various hole sizes to meet your specific regrind specifications.

We Manufacture Blades for All Stages of The Plastic Recycling Process

Plastic Recycling Process

A wide range of Granulator Blades in stock

We manufacture plastic granulator blades that are compatible with many granulation systems. If your machine is not on this list, we are still able to manufacture to your drawing.

Key Benefits of Our Granulator Blades

Precision Engineering

Manufactured in ISO-certified factory to exact specifications with tight tolerances for consistent cutting performance and optimal fit in your granulator equipment.

Superior Durability

Premium-grade materials and heat treatment processes ensure extended blade life, reducing downtime and replacement costs.

Sharp Cutting Edges

Sharp cutting surfaces of our high-quality granulator blades provide clean, efficient material reduction with minimal energy consumption and reduced wear.

Versatile Applications 

Suitable for processing various plastic materials including PET, HDPE, PP, PVC, and engineering plastics in recycling operations.

Expert Technical Support

Our team members are always here to answer your questions and advise you on the best granulator blade for your application.

Tipped Blades Technology

Fernite’s tipped granulator blades deliver exceptional performance when processing contaminated materials.

Frequently Asked Questions from our Customers

Can you extend the life of my granulator blades?

Fernite offers standard blades made from high quality European Tool steel. To further improve blade life, wear resistance and chip resistance we offer a toughened tip or superior tip. Speak to our sales team if you would like to learn more.

What causes premature granulator blades wear or damage in the plastic recycling industry?

The most destructive cause of premature blade failure is metal contamination. Beyond metal, abrasive materials present another serious challenge. Glass fiber reinforced plastics, mineral-filled compounds, and dirt-contaminated post-consumer waste act like sandpaper against blade edges. Each pass gradually dulls the cutting edge, reducing efficiency and increasing the load on your entire system. What starts as slightly reduced sharpness quickly accelerates into a performance problem that affects throughput and energy consumption.

The next reasons are installation, maintenance, and the mix of old and new granulator blades, which creates imbalanced forces and poor performance. Inadequate performance of the rotor and screens might also create imbalanced forces and contribute to the overall vibration.

Other factors as different plastics behaving differently, having proper blade clearances can wear blades. The key is recognizing that blade wear isn’t just about the blades themselves—it’s about the entire system working together properly.

Can you identify a granulator blade from a serial number, or do I need to measure the blade?

Fernite has an extensive database of granulator blades that fit many machines locally and abroad. With this large record of various models, we can help many customers to identify their blades and manufacture them.
Contact us today

Contact Nick to find out more.

 Office: +44 (0) 114 244 0527 Ext: 129

Email: nick.wright@fernite.co.uk

Mobile: 07480 254837

                   WhatsApp: 07480 254837

Mon – Thu: 8.30am-5.00pm

Fri: 8.30am – 3.45pm

Sat-Sun: Closed

Optimise your Granulator Recycling Operation

Contact us today for a quote on premium Granulator blades. Our technical experts are ready to help you select the optimal blade configuration for your specific application.

Please provide us either your blade number, your operating machine model, or even a custom sketch when enquiring. Our blades are designed for compatibility with various Granulator models.

Applications in Plastic Recycling

Our granulator blades excel in processing diverse plastic recycling applications:

Post-consume Plastic Waste

Industrial Production Scrap

Plastic Bottles and Containers

Plastic Film and Bags

Rigid Plastic Parts

Electronic Waste Products

Pipe and Profile Recycling

Automotive Plastic Parts

Textile and Carpet Fibers

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